BY JAMES SLY
The
Techtonics tests that we feature in this issue show the results
of the Techtonics StreetPort cylinder head, a modification applicable
to any 1800 VW motor. The results closely paralleled those of
the exhaust testing in a very important way. The quick-and-dirty
gains that a ported and well-developed head or exhaust offered
on the pre-GTI motors just aren't there any more. The Techtonic's
StreetPort Head alone provided up to a 4 percent gain in torque
and horse power over our previous best, with an extra 3.5 horsepower
at 5000 rpm, 4.2 ft-lb of torque at 4500 rpm and a uniform increase
in low- and mid-range torque. An engine equipped with a Neuspeed/Techtonics
cam, Supersprint header, Gillet exhaust and that has ignition
timing advanced to 12 degrees BTDC can expect 124 horsepower
(more than a 16-valve). But if you bolt on just any cylinder
head, don't expect a miracle.
BACKGROUND
In
the last two issues of VW & Porsche we covered the
extensive Techtonics dyno test program for Volkswagen's 8-valve
high-performance HT and RD engines in the '85-87 GTI and GLI
models. The tests evaluated an array of exhaust systems and camshafts,
with the sturdy German-made Gillet performing best in the former
category, and the Schrick 268-degree cam and the new Neuspeed/Techtonics
268-degree cam superior against other cams tested. Techtonics
was able to boost the stock motor's 102 hp to 120.6 hp, using
simple bolt-ons. In the process, we discovered a good many performance
do's and don'ts, not all of them obvious.
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HEAD DlFFERENCES
The
38mm valves found on pre-1983 GTI Volkswagens were small compared
to these on American-built cars. Porting the "big-valve"
head that resulted from enlarging these valves used to afford
a dependable increase in high-rpm horsepower, and was an essential
modification for any serious high performance
motor. In 1983, the GTI came out with an all-new cylinder head
featuring 40mm intake valves. While a good porting job and fitting
bigger valves still gave results, the added horsepower gained
from the mods on the GTI heads has never equaled the dramatic
leaps in horsepower afforded by the earlier big-valve conversions.
In 1985, VW announced that the performance engines in its lineup
would be getting a new hydraulic-lifter cylinder head that would
make valve adjustments obsolete. The GTI was the first recipient
of the new technology. As of the 1988 model year, all Golf, Jetta,
Scirocco, GTI and Cabriolet models will be fitted with a version
of this new head. As we have outlined in the last two issues
of VWP: a number of changes make this engine different
from previous ones.
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