Pulley marks not lining up?

[toofast4you89 at gmail.com (Ben Walter)]

i like your thinkin' tonee:)

On 1/30/07, Tonee Northam <pb3vr6@yahoo.com> wrote:
>
> Don don't make up excuses for Ben to have a faster 16v than yours.
>
> Don Walter <dswalterwi@gmail.com> wrote:  We are in the final stages of
> getting my son's (Ben) engine back to
> together. We have a problem in that we have two crank shaft pulleys that
> both have the same numbers stamped on them (027 105 243 BC). One has the
> outside pulley mounted to it that was for the Power Steering and the Water
> Pump with A/C. The other looks like something was bolted to it as a stud
> is
> broke off. But more about the problem. They don't fit on the crankshaft
> with the timing marks at the same position. How can that be??? They both
> will only fit in one position to get the 4 holes to line up. The timing
> marks are off by slightly over 90 degress. Now I don't know which one to
> trust or use to align the timing correctly. How can I know if the crank is
> actually at the correct position. We did mark the timing belt gear before
> we took off the pulley when the cam gear was at the top mark on the valve
> cover and the distributor was at or near the mark on the distributor. This
> engine did run before it was pulled and ran good. The engine is a
> 1.8L16V. I need to use the pulley with both pulleys attache to each
> other but
> that is the one that does not match the original positioning. The other
> pulley does match the original markings. We did hand spin the engine and
> did not seem to have any interference at least nothing stopped it from
> spinning through several cycles. Can any one help???
> Here are some pictures of what we think is right.
> http://scirocco.dyn.dhs.org/vw/list/Don_Walter/EngineRebuild/
>
> --
> Don Walter - Waukesha, WI
> 1986 8V Black Scirocco (Daily Driver)
> 1984 8V Audi 4000s (RIP 2/14/2006)
> 1986 2.0L 16V TEC 2 Black Scirocco (see progress at
> http://www.cardomain.com/memberpage/708939)
> 1986 2L 16V Toronado Red Scirocco (Ben's Car)
> 1988 1.8 16V Toronado Red Scirocco (sold on 3/29/04)
> 1984 1.8 8V Pewter Scirocco (sold years ago)
> 1971 Karman Ghia (sold)
> 1969 Karman Ghia (sold)
> 1969 Beetle (sold)
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