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rust rears its ugly head...when does it become a lostcause? (long)



Almost never. See http://together.net/~manycj/59Olds88.htm

Also, click around and see the Mustang he did.  I'm not sure why he starts 
with such rusty cars - must be a masochist.

Chris


At 05:12 PM 02/22/2003 -0800, Jeff Toomasson wrote:

>I had suspected that there may be some deeper rust issues because I found 
>that the strut towers showed some beginning signs of separation.
>
>Well, I finally got around to getting under the carpet and under the noise 
>padding and found more crud. Photos can be seen at:
>
><http://photos.yahoo.com/bc/jtoomasson/lst?.dir=/My+Photos&.view=t>http://photos.yahoo.com/bc/jtoomasson/lst?.dir=/My+Photos&.view=t 
>
>
>The only two points where there are actual holes is near front of the 
>passenger side floor pan and towards the front of the rear passenger side 
>pan. Both holes are no bigger than a dime and the surrounding metal feels 
>intact for the most part.
>
>But I started doing some more digging. I stripped off a little of the 
>bondo near the fender flares to see how easy it would be remove in case I 
>had to remove the fender to fix the shock tower situation. That's when I 
>found the PO had gone nuts with the rivets...
>
>When I start adding all this up, I get nervous. I do not have problem 
>welding two, three, four, five patches in to fix all this stuff, I do not 
>have a problem grinding out all the rust from the pan, I do not have a 
>problem welding the shock towers if I could be assured they'd come out 
>good as new or better...but patching 50+ rivets holes with  no guarantee 
>there isn't already rust behind them??  I want to have mk1 that's going to 
>be CLEAN - I don't want to spend 5000 hours and $5000 only to have it fall 
>apart in a couple of years...
>
>At what point do I call the coroner? Did I make a poor choice? I mean, I 
>got the thing for $200 primarily because it had an original ragtop which I 
>could remove if it came down to it. I could easily get that money back 
>from parts...I keep hearing that Cali rocs have little-to-no rust. Should 
>I start again?
>
>Thanks for letting me rant.  Jeff
>
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