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Gas tank recalls



Copy of the recall bulletin (second try)
-Raffi

December 1991

Subject:
Recall Campaign RS
1987-1990 Volkswagen Cabriolet and
1987/1988 Scirocco Vehicles
Check and if required Replace Fuel Tank

Dear Volkswagen Dealer

This is to notify you of a recall campaign involving 1987 through 1989 and 
some early production 1990 model Volkswagen Cabriolet vehicles and 
1987/1988 model Volkswagen Scirocco vehicles. The vehicles affected are 
within the following vehicle identification number ranges:

Cabriolet
WVWCA015_HK000001 - WVWCA015_LK000678 Scirocco
WVWC_053_HK000001 - WVWC_053_JK009034 Defect Description
It is possible that in some instances the fuel tank could develop a 
hairline crack adjacent to a small section of a seam weld at the left rear 
of the tank. Remedial Action
All fuel tanks of the affected vehicles are to be pressure tested with a 
special test tool No US 2901 to determine the necessity of a fuel tank 
replacement. Customer Notification
Volkswagen United States, Inc. will commence notification of all known 
owners of affected vehicles directly by first class mail on or about 
December 31, 1991. A copy of each owner notification letter is enclosed for 
your information. Vehicle Allocation Information
Prior to notifying owners, we will furnish you with a computer printed list 
of vehicles including names and addresses of owners, where available, 
residing within your area of influence. This list may be used to schedule 
your workload and necessary parts inventory. Vehicle Inventory (Used Cars)
All vehicles in your used car inventory which are affected by this recall 
must be checked and, if necessary, corrected prior to resale. Part 
Inventory Requirements
A replacement tank is not required for every vehicle; therefore, only a 
limited supply of replacement tanks will be shipped to your dealership. It 
is, therefore, important that upon the use of an initially supplied fuel 
tank, you immediately order a replacement from your respective warehouse. 
It is imperative that you have a fuel tank including associated parts 
available for immediate installation, if needed, anytime you perform the 
test procedure on a vehicle. Repair Instructions
Included in this notification are detailed test and repair instructions. We 
request that your technicians closely adhere to these procedures including 
all notes of caution.

Part Ordering Requirements (Tank Replacement)

Quantity       Description              Part Number
   1            Fuel Tank Kit            155 201 072
                (includes sending unit and fuel pump)
   1            Heat Shield              133 201 281
   1            Gravity Valve            133 201 753
   1            Felt Kit                 133 298 121
   2            Clamp, Vacuum Hose       N 024 528.1
   2            Clamp, Fuel Hose         N 024 122.2
   2            Clamp, Filler Neck Hose  N 024 507.4
   1            Slix                     D 200 201
   1            Magnaflux Kit            D 700 000
   1            Brake Fluid              ZVW 239 102
   1            Sealant                  D 003 500
   1            Nut, Wheelhousing Cover  171 201 969
   1            Clamp, Tank Vent Hose    N 900 719 01

Part Requirements (Testing - no replacement necessary).

Quantity            Description         Part Number
   1                 Magnaflux Kit       D 700 000
   1                 Gravity Valve       155 201 753
   2                 Clamp, Vacuum Hose  N 024 528.1
   1                 Nut                 171 201 969

Additional Parts
It is possible that during the replacement of the fuel tank, additional 
minor parts may have to be replaced. Therefore, we recommend that you 
maintain a small inventory of the following parts:

Quantity     Description                Part Number
   1          Filler Neck Hose           533 201 219
   2          Fuel Supply/Return Hose    N 020 281.1

Work Procedure
All vehicles are to be checked and corrected, where necessary, in 
accordance with the details outlined in the video and the enclosed work 
procedure and booklet. Special Test Tool
A test tool, No. US 2091 (ordering No. TU530910020VOA), has been specially 
developed for this action. Prior to the initiation of this recall one test 
tool will be shipped to you, free of charge. The test tool will remain the 
property of Volkswagen of America, Inc. Should special circumstances 
dictate, the tool will return into VWoA's possession.

It is important that your personnel handle this tool with care. A 
replacement tool is costly and will have to be charged to your dealership.

Time Allowance
The time required to perform the necessary work is stated on the Data Entry 
Procedure. Fuel Tank Disposal
Removed fuel tanks must be disposed of in accordance with the enclosed 
instructions, as well as in accordance with your local state and federal 
EPA regulations. Campaign Authorization
In accordance with campaign procedures, Volkswagen United States, Inc. will 
mail notification letters, including authorization forms, to all known 
owners. The latest customer and address information has been obtained fro 
state registrations for this recall action.

It is very important that if the customer does not present an authorization 
form, you confirm the open recall status before you commence work by simply 
accessing the V-Crest system or by contacting your Zone office 
Reimbursement requests for duplicated recall work will not be accepted.

Dealer Obligation
It is important that you schedule recall appointments with your customers 
on a priority basis. Please provide a copy of this communication to every 
person in your dealership who has recall related responsibilities and 
ensure that your technicians view the video information prior to performing 
the recall work.

Thank you for your cooperation.





At 10:23 AM 4/29/2002 -0400, you wrote:
>VWOA is denying my claim for a gas tank on my son's 1988 Scirocco 16V saying
>the VIN number is too high, NHSTA is date specific not VIN specific, any
>recourse.
>
>Walter D. Leonard III
>1999 VW Passat S/W Colorado Red 1.8 5-speed
>1988 VW Fox S/W Alpine White 1.8 4-speed
>1987 VW Scirocco 16V Alpine  White 5-speed
>1981 Kawasaki GPZ 550
>
>
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>Scirocco-l@scirocco.org
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